Custom Aluminum Extrusion Service
We offer high-quality aluminum extrusion services for both prototypes and production parts, tailored for industries demanding precision and reliability. With advanced manufacturing capabilities, we ensure every product meets the highest standards, making us the ideal partner for high-performance, high-precision applications. Whether for custom prototypes or large-scale production, we deliver solutions that meet your exact needs and support industry advancement.
What is Aluminum Extrusion?
Aluminum extrusion is a highly versatile manufacturing process that involves forcing an aluminum alloy through a precision die to create a uniform cross-sectional shape. Using a powerful ram, a heated aluminum billet is pushed through the die via an extrusion or hydraulic press, emerging as a continuous profile through the die aperture.
Renowned for their exceptional strength-to-weight ratio, lightweight properties, and superior conductivity, aluminum extrusions are ideal for a wide array of applications, including frames, enclosures, and heat sinks. With its cost-effective unit pricing, extrusion is the most economical choice for both high-volume and low-volume production runs.
We deliver state-of-the-art manufacturing solutions to bring your aluminum extrusion projects to life. Our expertise lies in producing custom aluminum extrusion profiles tailored to your exact specifications. From prototypes to final products, every extrusion is crafted to meet the highest quality standards, ensuring precision, durability, and performance for your applications. Trust us to transform your designs into high-quality, functional aluminum extrusions.
Standard Extrusion Profiles
ZH Die Casting will work with you to produce standard extrusion profiles that are ideal for a broad range of projects. Our knowledgeable technicians can help you create standard profiles of multiple sizes and shapes, including:
- T-Slot
- T-Bars, H-Bars, and Z-Bars
- Beams
- Aluminum Angles
- U-Channels
- Hat Channels
- Round Tubes and Pipes
- Rectangular Tubes
Standard sizes: 10mm x 10mm, 20mm x 20mm, 30mm x 30mm, 40mm x 40mm, 45mm x 45mm, 50mm x 50mm, 60mm x 60mm, 80mm x 80mm, 100mm x 100mm, 160mm x 160mm
Note: The following are general profiles most commonly found in T-slot aluminum extrusions utilized for framing and various other applications. Standard sizes may differ for specific industries or applications, such as windows, doors, or structural designs.
Post Machining for Aluminum Profiles
Cutting
Drilling
Milling
Turning
Griding
Boring
Tapping
Deburring
Aluminum Extrusion Applications
We offer aluminum extrusion capabilities that cater to a wide range of applications. The high-quality aluminum extruded parts are applicable to many aluminum extrusion companies.
- Aircraft structural components
- T-Bars, H-Bars, and Z-Bars
- Solar panel frame
- Wind turbine components
- Display racks and retail fixtures
- Home appliances
- Bicycle frames
- Window and door frames
- Heat sinks for electronics
- Enclosures for electronics
- LED lighting profiles
- Conveyor structures